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Dropped Object Study: Managing Risk from Lifting and Mechanical Handling

In oil and gas, petrochemical, chemical and power industries, lifting and mechanical handling are significant safety challenges that go far beyond routine procedures and checklists. A structured and defensible way to manage these risks is the Dropped Object Risk Study.

What is a dropped object study?

It is a safety assessment methodology that evaluates the risks from falling objects and swinging loads during lifting operations in onshore and offshore facilities. It ensures the risks are reduced to a tolerable level by systematically assessing:

  • Drop scenarios and potential impact zones.
  • The frequency and probability of lifting activities.
  • Impact consequences to people, assets and the environment.

Why it is important

  • It demonstrates compliance with international safety standards and best practice.
  • It identifies critical drop zones and vulnerable equipment.
  • It provides a defensible basis for engineering and operational safeguards.
  • It reduces the risk of injury, fatality and asset damage.
  • It builds the confidence of operators, stakeholders and regulators.

When should it be performed?

  • During design and layout development of onshore and offshore facilities.
  • As part of major hazard and lifting risk assessments.
  • During safety case preparation and submission.
  • Before critical lifting campaigns and heavy lifts.
  • During operational changes and Management of Change (MoC).

A multidisciplinary team is essential to keep the evaluation objective, realistic and robust.

What the study delivers

  • Identification of lifting activities and potential drop zones.
  • Assessment of dropped object probability and frequency.
  • Impact energy and consequence evaluation.
  • Identification of engineering and operational risk reduction measures.
  • Clear, auditable documentation aligned with regulatory and industry expectations.

How EnTech can help

For dropped object studies and process safety support, contact us at info@EnTech-Solution.com.